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Keep raw intake, prepared feed and output distinct Compare equipment on the same measurement boundary before comparing nominal capacity.
Name the weighing point Raw-root intake includes material that may later leave as soil, rejects, peel or fibre. Prepared-feed rate describes a different stream, and finished-product output is different again. Every requested capacity needs a stream name and an hourly or batch time basis.
Build the balance from observations Record input, product, each removed stream and retained material over the same trial window. Added water or ingredients belong in the balance. Startup, shutdown and cleaning recovery need their own treatment rather than disappearing into a percentage.
Concentration changes the flow An evaporator removes water after extraction. Concentrate output cannot be compared directly with unconcentrated output. Soluble-solids readings and total solids are different measurements; use the appropriate measured basis and product composition for engineering calculations.
Bring to the project review Capacity and exact stream name Operating hours and cleaning window Measured material additions and removals Solids test and concentration target Discuss these conditions ↗ Equipment affected by this decision Root inspection conveyor Washed, separated roots → Accepted roots and an identifiable reject stream
Configuration and equipment drawing follow the confirmed process scope. Common preparation
Present product at a workable rate so operators or a specified inspection system can reject unsuitable material.
In Washed, separated roots Out Accepted roots and an identifiable reject stream Carrot juice extraction press Prepared root mash suitable for pressing → Extracted liquid and a fibre-rich press residue
Configuration and equipment drawing follow the confirmed process scope. Juice branch
Separate a liquid stream from prepared carrot tissue while maintaining a measurable side-stream balance.
In Prepared root mash suitable for pressing Out Extracted liquid and a fibre-rich press residue Equipment presentation Puree branch
Break down prepared roots into a pumpable pulp while separating material unsuitable for the target product.
In Cut or conditioned roots suitable for pulping Out Pulp containing comminuted tissue plus a coarse reject stream Optional concentration module Juice or puree with known solids and flow behaviour → Concentrated product and separated water vapour/condensate
Configuration and equipment drawing follow the confirmed process scope. Downstream option
Increase the agreed solids level after the base juice or puree route has been established.
In Juice or puree with known solids and flow behaviour Out Concentrated product and separated water vapour/condensate General process and safety references: sources and evidence . Operating conditions require the actual product and qualified process review.
Multi-stage root washing system Raw-root input, kg/h and lot size Soil condition and root dimensions Make-up water, screening and wastewater basis Discharge height and carryover water Compare machine arrangements with representative dry soil, sticky mud, broken roots and seasonal variation.
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Stone separation module Stone size and density distribution Root buoyancy and size range Water flow and reject removal arrangement Inspection and isolation access Request a challenge trial using representative roots and identified foreign-material hazards.
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Root inspection conveyor Belt loading and product layer Inspection staffing or detection method Reject location and collection Conveyor speed and washdown access Define unacceptable defects and foreign material before comparing throughput.
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Optional root peeling module Peel acceptance criterion Root shape and seasonal variation Measured peel loss and water demand Cleaning and wear-component access Compare peeled and unpeeled sample products against the actual customer specification.
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Carrot cutting and size reduction Incoming root dimensions Required cut distribution or mash condition Product temperature and feed continuity Knife access and foreign-material protection Run extraction trials with the proposed particle size and record the resulting product and side stream.
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Optional conditioning / softening unit Purpose of conditioning and trial evidence Residence-time distribution and product temperature Heating medium and dilution impact Drain-down and startup handling Compare the product, energy demand and extraction behaviour with and without the proposed conditioning step.
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Carrot juice extraction press Mash particle size and temperature Liquid quality and solids target Feed rate on prepared-mash basis Residue moisture, cleaning and collection Measure juice, residue and cleaning losses using the same batch boundary before comparing offers.
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Juice solids separation / finishing Incoming solids and particle distribution Desired cloud and sediment behaviour Feed temperature and viscosity Side-stream quantity and cleaning cycle Use retained product samples and an agreed test method for suspended solids or sedimentation.
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Carrot pulping machine Prepared-feed dimensions and softness Screen configuration and speed basis Pulp temperature and fibre condition Reject handling and accessible wear parts Compare pulp texture, coarse rejection and downstream refining duty on the same representative feed.
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Puree refining and texture control Retained reference sample or particle criterion Screen choice and product temperature Pressure, throughput and screen loading Reject balance and wear limits Evaluate the cooled product as well as the processing-temperature sample using the agreed method.
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Product buffer and transfer system Product viscosity at a stated temperature and method Flow range, pressure and available inlet condition Buffer working volume and residence time Drainability, seals and cleaning return Use measured product behaviour and a pressure-drop assessment at the limiting process condition.
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Optional concentration module Initial and target soluble/total solids with method Feed and discharge viscosity Residence time and quality limits Steam, vacuum, cooling and condensate interfaces Trial the product through the intended solids range; do not extrapolate juice evaporator performance to puree.
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Product-specific thermal treatment Product formulation, acidity and rheology Validated process requirement and flow envelope Heating/holding/cooling instrumentation Fouling, differential pressure and utilities Resolve the process and package responsibility before promising shelf stability or ordering a heating skid.
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Product and package filling interface Package format, fitment and fill weight Product temperature, viscosity and particles Throughput expressed as packages and product mass Cleaning, sterilization and closure requirements Confirm actual package compatibility and filling trials before specifying a model.
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Cleaning and drain-down system Circuit inventory and manual-clean boundaries Product deposits and worst-case soil Cleaning return, drainage and utilities Verification points and safe isolation Map each equipment item to a cleaning circuit or accessible manual task and prove the end-of-run condition.
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